Operating - Calibration


Calibration

It is outside the scope of this manual to go through the complete nozzle selection procedure. You should have been taught the ins and outs of spray quality, nozzle selection procedures, volumes etc. during your sprayer operators training, however the following notes should serve as a useful
reminder.

The recommended procedure for calibrating this, or any other sprayer, is as follows:


1. Read label

Check the label on the chemical pack (or accompanying leaflet) for recommended volume of application and spray quality (nozzle type and operating pressure). Decide on application rate.


2. Calibrate speed

The Frazier chassis unit is fitted with an electronic speed meter, however, this will only be accurate if the information programmed into it is correct. Please see the chassis unit manual for the correct calibration procedure.

The following procedure should be used to double check the accuracy of the instrument.

a. Carry out a trial run to establish a forward speed which gives an acceptable level of boom stability and an appropriate gear and engine speed for the ground and crop conditions.

b. Carry out a check over a marked distance of 100 metres, using the speed decided above. Measure the time taken, in seconds, to cover this distance.

c. Establish the actual forward speed from the formula: 360 ÷ Time in seconds = speed in km/h

d. Adjust engine speed and repeat check to get required forward speed.


3. Calculate Nozzle output

a. Measure and record the nozzle spacing. Frazier sprayers normally have a spacing of 0.5 metres.

b. Calculate and record the output per nozzle required to achieve the intended volume of application using the following formula:

Application volume (l/ha) X Speed (km/hr) X Nozzle spacing (m) ÷ 600 = Nozzle output (l/min)


4. Select and fit nozzles

Refer to nozzle manufacturer's data charts or cards, or to MAFF lists, and select type and size of nozzle that will provide the calculated nozzle output and the spray quality required. Record the recommended spraying pressure for the required output.


5. Check nozzles

a. Fill sprayer with CLEAN water, start spraying and set pressure to the pressure decided above.

b. Check spray patterns and alignment visually. Replace any faulty nozzles and re-check.

c. Compare the output of individual nozzles by use of either a nozzle flow meter or a calibrated recording jug. Replace nozzles with more than a ± 5% variation from the average.

 


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