Maintenance Schedule


Maintenance Schedule

                                                   Service Type (referred to by ICM >
                                                                           Service interval >
Service Operation

        Daily
10
Hours

F
First
50
Hours

        Every
50
Hours

A

150
Hours

B
300
Hours
6 mths

C
600
Hours Yearly

D
1200
Hours
2 yrs

1 Check engine oil level and top up if necessary ---------
2 Check coolant level and top up if necessary ------------
3 Check air filter restriction indicator -----------------------
4 Check radiator and intercooler air inlets for cleanliness
5 Check wheel nuts for tightness -----------------------------
6 Grease hydraulic pump drive shaft ------------------------
7 Grease prop shafts & axle shafts and check for wear --
8 Grease steering joints & check for wear ------------------
9 Grease transmission brake / cable ------------------------
10 Lubricate electrical connections -------------------------
11 Check brake fluid level -------------------------------------
12 Check hydraulic filter pressure ---------------------------
13 Check fuel water trap and clean if necessary ---------
14 Drain water from fuel filter ---------------------------------
15 Check/clean radiator & intercooler screens ------------
16 Clean & lubricate transmission brake, check for wear
  & adjust -------------------------------------------------------
17 Check alternator and water pump belt tension & adjust
18 Change engine oil and filter -------------------------------
19 Check for oil, fuel & coolant leaks ------------------------
20 Check battery water level ----------------------------------
21 Clean & lubricate battery terminals ----------------------
22 Clean oil filler cap -------------------------------------------
23 Check gearbox oil level ------------------------------------
24 Grease brake pedal linkage -------------------------------
25 Check condition & security of wiring looms -----------
26 Check all engine, prop-shaft bolts, steering joints etc
  for tightness. -------------------------------------------------
27 Renew fuel filter element -----------------------------------
28 Check engine idling speed & adjust if necessary -----
29 Visually check for exhaust smoke & system leaks ----
30 Check all air, oil and water hoses for leakage,
  damage or deterioration -----------------------------------
31 Remove wheels, check brakes for wear and replace
  pads if necessary -------------------------------------------
32 Check & adjust wheel bearings ---------------------------
33 Check axle oil levels ----------------------------------------
34 Drain fuel tank -----------------------------------------------
35 Replace cab carbon filter ----------------------------------
36 Check valve clearances & adjust if necessary --------
37 Replace cam shaft drive belt ------------------------------
38 Change air filter element -----------------------------------
39 Flush out cooling system & renew coolant --------------
40 Change hydraulic oil, replace filter and clean suction
  element -------------------------------------------------------
41 Drain brake fluid, replace & re-bleed -------------------
42 Replace fuel pump drive belt ------------------------------

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