Maintenance Schedule

                                                   Service Type (referred to by ICM >
                                                                             
Service Operation                                   Service interval >

        Daily
10
Hours

F
First
50
Hours

         Every
50
Hours

A

150
Hours

B
300
Hours
6 mth

C
600
Hours 1 yr

D
1200
Hours
2 yrs

1 Check engine oil level and top up if necessary
2 Check coolant level and top up if necessary
3 Check air filter restriction indicator
4 Check radiator / intercooler air inlets for cleanliness
5 Check wheel nuts for tightness
6 Grease hydraulic pump drive shaft
7 Grease prop shafts & axle shafts & check for wear
8 Grease steering joints & check for wear
9 Lubricate electrical connections
10 Check brake fluid level
11 Check power steering fluid level
12 Check automatic transmission fluid level
13 Check hydraulic filter pressure
14 Check fuel water trap and clean if necessary
15 Drain water from fuel filter
16 Check/clean radiator & intercooler screens
17 Check condition of drive belts & pulleys
18 Change engine oil and filter
19 Check for oil, fuel & coolant leaks
20 Check battery water level
21 Grease brake pedal linkage
22 Grease transmission brake cable
23 Clean & adjust transmission brake
24 Clean & lubricate battery terminals
25 Clean engine breather filter
26 Check transfer gearbox oil level
27 Check condition & security of wiring looms
28 Check all engine, prop-shaft bolts, steering joints etc
  for tightness.
29 Renew fuel filter element
30 Check engine idling speed & adjust if necessary
31 Visually check for exhaust smoke & system leaks
32 Check all air, oil and water hoses for leakage,
  damage or deterioration
33 Remove wheels, check brakes for wear and replace
  pads if necessary
34 Check & adjust wheel bearings
35 Check axle oil levels
36 Drain fuel tank
37 Replace cab carbon filter
38 Check valve clearances
39 Check wheel alignment on steering axles
40 Change air filter element
41 Replace main drive belts
42 Replace cam shaft drive belt
43 Flush out cooling system & renew coolant
44 Change hydraulic oil, replace filter and clean suction
  element
45 Drain brake fluid, replace & re-bleed
46 Remove injectors & fit exchange units

*
*
*
*
*
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-

-
-
-
-

-

-
-
-
-
-
-
-
-
-
-
-

-
-
-

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
-
-
-
-
-
-
-

-
-
-
-

-

-
-
-
-
-
-
-
-
-
-
-

-
-
-

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
-
-
-
-
-
-
-
-
-
-
-

-
-
-
-

-

-
-
-
-
-
-
-
-
-
-
-

-
-
-

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
-
-
-
-
-
-

-
-
-
-

-

-
-
-
-
-
-
-
-
-
-
-

-
-
-

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*

*

*
*
*
*
*
*
-
-
-
-
-

-
-
-

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*

*

*
*
*
*
*
*
*
*
*
-
-

-
-
-

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*

*

*
*
*
*
*
*
*
*
*
*
*

*
*
*


< 45 >